Explore the different ways a patch can look.

Different patch constructions create completely different levels of detail, texture and character. We'll help match the right style to your artwork and product.

Embroidered
STITCHED
01

Embroidered

Raised embroidery thread creates the classic textured patch appearance.

BEST FOR Hats, jackets, uniforms & classic logos
Woven
FINE DETAIL
02

Woven

Finer woven threads can reproduce smaller lettering and detailed artwork more cleanly.

BEST FOR Detailed logos & smaller text
PVC
DIMENSIONAL
03

PVC

Flexible rubber-style construction with bold shapes and a modern dimensional appearance.

BEST FOR Outdoor, tactical-inspired & bold branding
Chenille
VARSITY
04

Chenille

Thick soft texture creates the classic varsity and heritage letter-jacket look.

BEST FOR Jackets, clubs, schools & statement apparel
Leather / Faux Leather
PREMIUM
05

Leather / Faux Leather

A clean understated patch style that works especially well for lifestyle branding.

BEST FOR Hats, bags & premium merchandise
Printed / Sublimated
FULL COLOUR
06

Printed / Sublimated

A strong option for artwork containing gradients, photographic detail or complex colour.

BEST FOR Detailed artwork & full-colour graphics
Patch styles, colours, edge options, minimums and backing availability can vary by construction. We'll confirm the production options for your specific project.
WHY PATCHES?

Why choose custom patches?

Patches add physical texture, dimension and character to apparel and merchandise in a way flat decoration methods can't.

01

Dimension & Texture

Adds a physical layer and tactile finish that standard flat printing doesn't provide.

02

Premium Branding

Can make hats, jackets and merchandise feel more intentional and finished.

03

Custom Shapes

Patch shapes can often follow the artwork rather than being limited to basic squares or circles.

04

Multiple Materials

Choose between traditional stitched, refined woven, dimensional PVC, chenille and other specialty constructions.

05

Versatile Application

Depending on the project, patches can be sewn, heat-applied, removable or supplied separately.

06

Built for Merch

A patch can become an intentional design element rather than simply another logo application.

07
FAQ

Patch questions, answered.

01 What types of custom patches do you offer? +

Patch options can include embroidered, woven, PVC, chenille, leather-style and printed constructions depending on the artwork, quantity and project requirements.

02 What's the difference between embroidered and woven patches? +

Embroidered patches use thicker embroidery thread and have a more dimensional traditional appearance. Woven patches use finer threads and can often reproduce smaller details and lettering more cleanly.

03 What are PVC patches? +

PVC patches are flexible molded patches with a rubber-like feel. They can create clean shapes, dimensional elements and a distinctive modern appearance.

04 What are chenille patches? +

Chenille patches use a soft textured construction commonly associated with varsity letters, school apparel and heritage-inspired designs.

05 Can patches be made in custom shapes? +

Many patch constructions can be produced in custom shapes based on the artwork, although very complex outlines may need adjustment for production.

06 Which patch type is best for small lettering? +

Woven or printed patch constructions can often reproduce smaller lettering and fine detail more cleanly than traditional embroidery. The exact artwork should still be reviewed.

07 Can patches be heat applied? +

Some patch constructions can use heat-activated backings on compatible products. Garment material, construction and heat sensitivity need to be reviewed first.

08 Can patches be sewn on? +

Yes. Sew-on attachment is a traditional permanent method for many patches and compatible products.

09 Do you offer hook-and-loop patches? +

Hook-and-loop backing can be available for projects where the patch needs to be removable or interchangeable.

10 Can patches go on hats? +

Yes. Patches are frequently used on caps and other compatible headwear. Patch size, shape and application need to work with the hat construction.

11 Is there a minimum order for custom patches? +

Minimum quantities can vary by patch construction, size and production method. Send us the project details and we'll confirm the available options.

12 Can you apply the patches to the garments for us? +

Application may be available depending on the patch construction and garment. We can review the full project and recommend the appropriate production setup.

13 Can I supply my own garments? +

Contact us before supplying garments so we can confirm that the product and intended application are compatible.

14 What artwork should I send for a custom patch? +

Vector artwork such as AI, EPS, SVG or PDF is ideal. High-resolution raster artwork can also be reviewed depending on the design.

NOT SURE WHICH PATCH STYLE IS RIGHT?

Show us the logo. Tell us where it's going. We'll handle the rest.

Patch style, size, artwork, backing and the product it's being applied to all affect the final result. Send us your project and we'll help choose the right combination.

GET A PATCH QUOTE →
Explore other decoration methods:
DTF Printing · Embroidery · Screen Printing · Sublimation · HTV & Specialty Vinyl